IMPORTANT NOTICE: DUE TO CURRENT WORKLOAD ALL NEW ORDERS ARE NOT GUARANTEED TO SHIP UNTIL JANUARY 2023.
Premium Quality
Finished In Canada

Patches

Choosing the right patch type to complement both your design and the type of hat you've chosen is an integral part of how the final product really comes together. We can source all kinds of patch styles to perfectly match your vision and offer a range of special add-on's to really help make your patch pop!

All of our patches are hand stitched in house. Heat application is available for select styles of patches, however the longevity of any heat applied product is not guranteed.

If you don't see the patch style you had in mind please contact us and we will be more than happy to look into it!

Have your own hats or other items and just need some custom patches or labels to apply yourself? Check out the options below and then head on over to our Wholesale Custom Patches page to request a quote! Please note that we do not offer wholesale leatherette, cork, or bamboo patches at this time.

Heat application icon. Small basic illustration of a flame.
Heat Application
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Sew-On Application
Sausage Dog Hat Co. Genuine Leather Patch. Logo is debossed into the leather with a darker brown fill colour in the debossed areas.

Genuine Leather Patches

Nothing quite beats the look of a genuine leather patch hand stitched onto your hats. These patches are available in 11 different colours of leather and can be cut into custom shapes with the design debossed into the leather. Custom Pantone matched colour fills are also available.

Minimum Order 25
Turnaround 4-6 Weeks
Heat application icon. Small basic illustration of a flame.Sew on application icon. Small basic illustration of a sewing machine.
Sausage Dog Hat Co. standard embroidered patch, light tan coloured background with multi coloured SAUSAGE DOG stacked 5 times in contrasting retro colours.

Standard Embroidered Patches

When you're thinking retro trucker patch hat this is what you're looking for! Our standard embroidered patches can be completed in a variety of shapes and sizes. These patches are made with 100% polyester twill and threads, and are finished with a merrowed border.

Minimum Order 25
turnaround 4-6 weeks
Heat application icon. Small basic illustration of a flame.Sew on application icon. Small basic illustration of a sewing machine.
Sausage Dog Hat Co. woven patch, two toned blue background with vintage gold text across the top and bottom saying SAUSAGE DOG HAT CO. and PREMIUM QUALITY HANDMADE CAPS in white text centred on the patch.

Woven Patches

Woven patches are a fantastic option for highly detailed designs that would otherwise not be possible with embroidered patches. Woven patches can retain details approximately half as small as what an embroidered patch can. Woven patches are best to be made with simple shapes and a merrow border.

Minimum Order 25
Turnaround 4-6 weeks
Heat application icon. Small basic illustration of a flame.Sew on application icon. Small basic illustration of a sewing machine.
Sausage Dog Hat Co. logo in a dimensional PVC rubber patch form. Colours Red, black and white.

PVC Patches

PVC patches are a more modern and sleek looking way to display your design on a hat. A custom mold is created and then liquid polyvinyl chloride (PVC) is injected into the mold and cured at extremely high temperatures creating an extremely durable, flexible, fade resistant, and water resistant emblem!

Minimum Order 25
Turnaround 4-6 weeks
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Rounded triangle type shape with the words CUSTOM PATCH HATS CANADA on it. Two toned light and dark brown leatherette.

Leatherette Patches

Leatherette patch hats are all the rage the last few years and there really are no signs of that changing any time soon! If you want your hats to be on trend with an authentic, high end look and feel then leatherette patches are certainly the way to go! The engraving process allows for high detail designs, plus these patches are available in a range of colours! Overly complex shaped patches cannot be sewn on and therefore must be heat applied.

Minimum Order 12
Turnaround 2 Weeks
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View Leatherette Colours
Round patch made from cork with a custom Pelee Island Ontario Canada design engraved.

Cork Patches

If you're looking for something a bit different with a more natural, eco, look and feel then an engraved cork patch should be right up your alley! These work patches are laser engraved to achieve high detail and custom, intricate shapes. Overly complex shaped patches cannot be sewn on and therefore must be heat applied.

Minimum Order 12
Turnaround 2 Weeks
Heat application icon. Small basic illustration of a flame.Sew on application icon. Small basic illustration of a sewing machine.
A simulated bamboo texture patch, bowed and rounded rectangle with a wiener dog at the top and SAUSAGE DOG PROMO CO. written beneath it. Engraved areas are black.

Bamboo Patches

Get those summery, beach vibes going with a replicated bamboo texture patch. The main face is a synthetic bamboo texture that when engraved reveals a contrasting solid black colour. The laser engraving process allows for high detail retention. Overly complex shaped patches cannot be sewn on and therefore must be heat applied.

Minimum Order 12
Turnaround 2 Weeks
Heat application icon. Small basic illustration of a flame.Sew on application icon. Small basic illustration of a sewing machine.
Round sublimated patch with black border. Design is white background with a round Sausage Dog Hat Co. logo icon in a swirl of rainbow like colours.

Sublimated Patches

Sublimated patches are a great option if you have a full colour, or extremely high detail design. The design is digitally printed onto a transfer paper and then pressed onto the patch, they are then typically finished with a merrow border.

Minimum Order 25
Turnaround 4-6 Weeks
Heat application icon. Small basic illustration of a flame.Sew on application icon. Small basic illustration of a sewing machine.
Wide rectangular woven label with red background and SAUSAGE DOG HAT CO. written in white vintage style lettering.

Woven Labels

Woven labels are a great options for beanies and toques. These labels hold high amounts of detail making them an option for designs of all sorts. Woven labels are hot cut to reduce any chances of fraying are often sewn on in the form of a flat label centred on the front of a beanie, or a clip label that folds over the edge.

Minimum Order 25
Turnaround 4-6 Weeks
Heat application icon. Small basic illustration of a flame.Sew on application icon. Small basic illustration of a sewing machine.
Sausage Dog Hat Co. die cut 100% embroidered patch with 5 red colours to create a tonal sunset look with the words SAUSAGE DOG HAT CO. infant of it and PREMIUM QUALITY HAND MADE CAPS in an arch shape across the top.

Die Cut Embroidered Patches

Do you have a more complex custom shape you want for your patch? Our die cut embroidered patches are by far the most popular option as they can be made in a range of sizes and cut to your custom patch shape. These patches typically feature 100% embroidered coverage and when applied to your hat, often resemble direct embroidery. Overly complex shaped patches cannot be sewn on and therefore must be heat applied.

Minimum Order 25
Turnaround 4-6 weeks
Heat application icon. Small basic illustration of a flame.Sew on application icon. Small basic illustration of a sewing machine.
Turnaround times listed are an estimate and are not guaranteed. All turnaround times are subject to change without notice.

Special Add-Ons

Looking for just a little something more for your custom patch hats? Check out these special add-ons available for select patch types.

Other Decoration Methods

Patches not cutting it? Here are some additional decoration methods that we can offer.

Printed transfers

Printed transfers are a fantastic option for putting a full colour printed looking logo on a hat. Note that these transfers cannot go over seams so they are best on 5 panel hats, and foam trucker hats.

Minimum Order varies

Sublimated Transfers

Sublimated transfers are the ultimate decoration method for a vintage looking foam trucker hat. The ink is transferred into the fabric as opposed to onto it so there is no added bulky look or feel to them! Note that these transfers can only be applied to 100% polyester foam hats.

Minimum Order varies

Ready to get your hat game going?

Once you've got your design, chosen your hat, and chosen your patch you're ready to get started! Still stuck on something and don't know what to do next? No worries, we'll be happy to help point you in the right direction! Haven't chosen a hat yet? Check out a range of options on our hat page.

Request A Quote