Choosing the right patch type to complement both your design and the type of hat you've chosen is an integral part of how the final product really comes together. We can source all kinds of patch styles to perfectly match your vision and offer a range of special add-on's to really help make your patch pop!
All of our patches are either hand stitched or heat applied in house with our industry leading equipment.
If you don't see the patch style you had in mind please contact us and we will be more than happy to look into it!
Nothing quite beats the look of a genuine leather patch hand stitched onto your hats. These patches are available in 11 different colours of leather and can be cut into custom shapes with the design debossed into the leather. Custom Pantone matched colour fills are also available.
When you're thinking retro trucker patch hat this is what you're looking for! Our standard embroidered patches can be completed in a variety of shapes and sizes. These patches are made with 100% polyester twill and threads, and are finished with a merrowed border.
Woven patches are a fantastic option for highly detailed designs that would otherwise not be possible with embroidered patches. Woven patches can retain details approximately half as small as what an embroidered patch can. Woven patches are best to be made with simple shapes and a merrow border.
PVC patches are a more modern and sleek looking way to display your design on a hat. A custom mold is created and then liquid polyvinyl chloride (PVC) is injected into the mold and cured at extremely high temperatures creating an extremely durable, flexible, fade resistant, and water resistant emblem!
Leatherette patch hats are all the rage the last few years and there really are no signs of that changing any time soon! If you want your hats to be on trend with an authentic, high end look and feel then leatherette patches are certainly the way to go! The engraving process allows for high detail designs, plus these patches are available in a range of colours! Overly complex shaped patches cannot be sewn on and therefore must be heat applied.
If you're looking for something a bit different with a more natural, eco, look and feel then an engraved cork patch should be right up your alley! These work patches are laser engraved to achieve high detail and custom, intricate shapes. Overly complex shaped patches cannot be sewn on and therefore must be heat applied.
Get those summery, beach vibes going with a replicated bamboo texture patch. The main face is a synthetic bamboo texture that when engraved reveals a contrasting solid black colour. The laser engraving process allows for high detail retention. Overly complex shaped patches cannot be sewn on and therefore must be heat applied.
Sublimated patches are a great option if you have a full colour, or extremely high detail design. The design is digitally printed onto a transfer paper and then pressed onto the patch, they are then typically finished with a merrow border.
Woven labels are a great options for beanies and toques. These labels hold high amounts of detail making them an option for designs of all sorts. Woven labels are hot cut to reduce any chances of fraying are often sewn on in the form of a flat label centred on the front of a beanie, or a clip label that folds over the edge.
Do you have a more complex custom shape you want for your patch? Our die cut embroidered patches are by far the most popular option as they can be made in a range of sizes and cut to your custom patch shape. These patches typically feature 100% embroidered coverage and when applied to your hat, often resemble direct embroidery. Overly complex shaped patches cannot be sewn on and therefore must be heat applied.
Looking for just a little something more for your custom patch hats? Check out these special add-ons available for select patch types.
Patches not cutting it? Here are some additional decoration methods that we can offer.
Printed transfers are a fantastic option for putting a full colour printed looking logo on a hat. Note that these transfers cannot go over seams so they are best on 5 panel hats, and foam trucker hats.
Sublimated transfers are the ultimate decoration method for a vintage looking foam trucker hat. The ink is transferred into the fabric as opposed to onto it so there is no added bulky look or feel to them! Note that these transfers can only be applied to 100% polyester foam hats.